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Last updated: 10 Jul 2026 (V2)

Designing for Circularity

Introduction

Design is influencing every aspect of a garments' lifecycle. By integrating principles of circular design, designers can transform the industry, reduce waste, extend product lifecycles, and minimise environmental impact.

For example, embracing circular design principles can encourage retailers to offer more carefully selected product ranges that prioritise quality, durability, and longevity over high product volumes. This shift not only aligns with circularity but also reduces overproduction and excess inventory, helping businesses prepare for emerging regulatory measures such as the ESPR Ban on the Destruction of Unsold Goods, discussed later in this tool. Collaborating with fabric producers and manufacturers is also essential; they can provide insights into material innovation, waste reduction, and supply chain transparency. Through such partnerships, designers gain access to sustainable materials and production techniques, facilitating the integration of circular design principles into their creations.

Additionally, engaging with consumers throughout the design process fosters a deeper understanding of their preferences and values, enabling designers to create garments that align with product sustainability strategies.

This section outlines a range of circular design strategies that can help clothing and fashion designers reduce environmental impacts, extend product lifecycles, and improve resource efficiency. The strategies covered include Design for Repair, Design for Disassembly, Design for Durability (Timeless Fashion), Reduction in the Use of Materials, Parts, and Components, Fabric Optimisation, Minimal Seam Construction, and Zero Waste Pattern Cutting.

Design for Repair

Embracing a repair mindset involves a fundamental shift in the design approach towards creating garments that are not only aesthetically pleasing but also durable and easy to maintain. Designers can incorporate various features and techniques that facilitate repair, ultimately extending the lifespan of the garment. For instance, reinforced seams and stitching techniques, such as flat-felled or French seams, can enhance the durability of the garment, reducing the likelihood of seams unravelling or tearing. Additionally, integrating replaceable components, such as buttons, zippers, and pockets, allows consumers to easily replace damaged or worn-out parts without compromising the overall integrity of the garment.

Design for Disassembly

Designing for disassembly entails careful consideration of a garment's end-of-life from the initial stages of design. By prioritising disassembly-friendly design elements, designers can facilitate the recycling and repurposing of fashion products, thus promoting circularity. This involves not only selecting materials with product life extension or recyclability in mind but also employing construction techniques that enable easy separation of components. For instance, designers can opt for materials that are easily recyclable, such as mono-material fabrics or textiles made from recycled fibres. Additionally, fasteners like snaps, hooks, and Velcro can replace permanent stitching, allowing for effortless disassembly of garments at the end of their useful life. Modular designs, where garments are composed of interchangeable modules or panels, enable users to customise and adapt their clothing to suit their evolving needs and preferences. By designing with disassembly in mind, designers contribute to the creation of a closed-loop system where materials are continuously regenerated and reused, minimising waste and environmental impact.

Design for Durability (Timeless Fashion)

Design for durability focuses on creating garments that remain functional, desirable, and suitable for use over extended periods, rather than being driven by short-term fashion trends. This approach emphasises the use of classic styles, durable materials, and high-quality construction techniques to extend product lifespans and reduce the need for frequent replacement.

Prioritising durability and longevity not only benefits consumers but also contributes to a more sustainable fashion industry. By designing garments that withstand the test of time, designers empower consumers to cherish and maintain their clothing for years to come, reducing the frequency of replacements and minimising overall resource consumption. This shift towards durable and repairable fashion aligns with the principles of circularity, where products are designed to retain their value and functionality over multiple lifecycles.

By incorporating these timeless shapes into their designs, designers create garments that retain their relevance season after season. High-quality materials further contribute to the longevity of timeless fashion, as they not only enhance the aesthetic appeal of the garment but also ensure durability and longevity. Fabrics like silk, wool, and cashmere are renowned for their luxurious feel and exceptional durability, making them ideal choices for timeless pieces.

Meticulous attention to detail is another hallmark of timeless fashion (durability), with designers focusing on fine craftsmanship and finishes that stand the test of time. From hand-stitched seams to intricate embroidery, these thoughtful details elevate the garment and imbue it with a sense of timeless elegance. By investing in timeless designs, consumers are more likely to develop a deep emotional connection with their garments, cherishing and wearing them for years to come. This reduces the need for frequent replacements and contributes to a more sustainable approach to fashion consumption, aligning with the principles of circularity and longevity.

Reduction in Use of Materials, Parts, and Components

Simplifying garment construction and minimising unnecessary materials, parts, and components are key strategies for reducing the environmental impact of fashion production. The ability of designers to influence these decisions depends on the design brief. In larger organisations, design decisions are often shaped by commercial, technical, and sourcing requirements, whereas designers in SMEs or independent brands may have greater flexibility to incorporate circular design principles. Streamlining designs involves reducing unnecessary elements and focusing on features that contribute to both functionality and product longevity.

By eliminating excessive embellishments, such as intricate beading or unnecessary trims, designers can reduce material waste and production complexity, thereby lowering the environmental footprint of the garment. Prioritising versatile pieces that offer maximum functionality with minimal resources further enhances sustainability.

Designers can create multi-functional garments that can be styled in various ways or adapted for different occasions, reducing the need for consumers to purchase multiple items. Additionally, opting for durable materials that withstand the test of time ensures longevity and minimises the need for frequent replacements.

Embracing simplicity and efficiency not only aligns with the principles of sustainability but also fosters creativity and innovation within the fashion industry. By reimagining design processes and embracing minimalist aesthetics, designers can play a pivotal role in shaping a more sustainable future for fashion.

Fabric Optimisation

Fabric optimisation in the design of clothing involves carefully planning the use of textiles to maximise efficiency and minimize waste. This process entails the careful selection of fabric types, sizes, and shapes to ensure that each piece is used as effectively as possible. Designers can utilise advanced software to simulate and plan fabric layouts before cutting, allowing them to adjust patterns and placements to reduce offcuts. This method not only conserves materials but also lowers production costs and decreases the environmental impact of fabric manufacturing e.g. reduced energy consumption and less chemical processing.

Minimal Seam Construction

Minimal seam construction is a design technique that involves reducing the number of seams in a garment to simplify its assembly and enhance comfort. This approach often results in smoother, cleaner lines that can offer both aesthetic and functional benefits. Fewer seams mean less potential for irritation against the skin, making garments more comfortable to wear, especially in activewear or intimate apparel. Additionally, reducing the number of seams can decrease labour and production time, thus streamlining the manufacturing process and reducing the overall carbon footprint associated with garment production.

Zero Waste Pattern Cutting

Zero waste pattern cutting is an approach to fashion design that aims to eliminate fabric waste during the garment cutting process. Designers arrange patterns in such a way that all pieces fit together like a jigsaw puzzle, leaving no unused fabric. This method requires a rethinking of traditional cutting techniques and often involves more complex pattern design and planning stages. The benefit of zero waste pattern cutting is reducing textile waste. Designers who adopt this practice often find that it also inspires creativity, pushing them to think outside conventional design frameworks.

Conclusion

Brands and fashion designers wield significant influence in shaping the future of the industry, and their impact extends far beyond the design studio. By prioritising environmental impact reduction at every stage of the design process, from concept development to garment production, designers can inspire positive change throughout the fashion value chain.

However, this transformation requires collaboration and commitment from all stakeholders, including fabric producers, manufacturers, brands, retailers, marketers, recyclers, and consumers. Fabric producers can innovate sustainable materials, manufacturers can adopt environmentally friendly production techniques, brands and retailers can promote sustainable fashion choices, marketers can communicate the value of sustainability to consumers, recyclers can facilitate circularity, and consumers can make conscious purchasing decisions.

Environmental Regulation and Standards

A key driver of circular design in the fashion and textiles sector is the evolving policy and regulatory landscape, particularly initiatives emerging from the European Commission. The following section provides an overview of the most relevant policies, regulations, and standards shaping circularity in the sector.

Clothing, Fashion and Textiles: Policies and Standards

EU Circular Economy Action Plan 1 & 2: The EU Circular Economy Action Plan 1 (CEAP 1), launched in 2015, set the foundation for transforming the European economy from a linear to a circular model. The plan introduced 54 targeted actions, including legislative proposals including revisions related to the Waste Framework Directive, Landfill Directive, and Packaging Waste Directive. It focused on improving product design to facilitate repair and recycling, enhancing waste management systems, and developing a functioning market for secondary raw materials. Sector-specific initiatives included the EU Strategy for Plastics in a Circular Economy, which aimed to make all plastic packaging recyclable or reusable by 2030; measures to reduce food waste by setting a common EU methodology to measure food waste levels; and efforts to ensure the secure supply of critical raw materials through improved recycling and reuse.

Building on the successes of CEAP 1, CEAP 2 was introduced in 2020 as a core component of the European Green Deal. CEAP 2 identified critical shortcomings in current product design, which often fail to prioritise durability, reusability, repairability, and recyclability throughout the product lifecycle. It also highlighted the lack of accessible information and affordable sustainable choices for both consumers and businesses. To overcome these obstacles and foster a truly circular economy, the CEAP 2 emphasised the need for a well-functioning internal market for sustainable products. A central pillar is the Ecodesign for Sustainable Products Regulation (ESPR), which entered into force on 18th July 2024, which will set requirements for products to be more durable, reusable, repairable, and easier to recycle. This includes measures like Digital Product Passports (DPP), mandatory green public procurement criteria, and a ban on the destruction of unsold durable goods. CEAP 2 also targeted other resource-intensive sectors with high circularity potential e.g. textiles.

EU Strategy for Sustainable and Circular Textiles: As a precursor to policy development, the EC published EU Strategy for Sustainable and Circular Textiles in March 2022 that has guided regulatory development in the sector. The EU Strategy for Sustainable and Circular Textiles s an initiative aimed at transforming the textile industry to become more sustainable, circular, and resource efficient. While not legally binding, the Strategy set the strategic direction of for EU policy and legislation in the textiles sector, signalling the EC’s intent to introduce new regulatory measures. This strategy focuses on reducing the environmental impact of textiles throughout their lifecycle, from production to end-of-life.

The Strategy addressed key issues such as waste generation, resource consumption, and pollution associated with the textile sector. Key components of the strategy include promoting the design of textiles for durability, repairability, and recyclability. It also emphasises the importance of using sustainable and recycled materials, improving waste management, and fostering innovative business models like reuse and recycling.

The Strategy aims to ensure that textile products placed on the EU market are long-lasting and recyclable and produced in an environmentally friendly manner. By setting clear guidelines and supporting research and innovation, Strategy seeks to drive the industry towards greater sustainability and circularity, benefiting both the environment and the economy.

Key regulations that have been adopted or are currently under development and transposition are outlined below, starting with a summary of key dates and milestones, followed by further detail.

Timeline of Key EU Policy and Regulatory Developments for Textiles (July 2026)

Year Date Policy/Regulation Key Development
2015 - Circular Economy Action Plan (CEAP 1) First EU circular economy framework introduced
2020 - Circular Economy Action Plan (CEAP 2) Second Circular Economy Action Plan was adopted under the European Green Deal
2022 March 2022 EU Strategy for Sustainable and Circular Textiles Sector-specific strategy published (non-binding)
2024 20 May 2024 Waste Shipment Regulation (EU) 2024/1157 Regulation entered into force
18 July 2024 Ecodesign for Sustainable Products Regulation (ESPR) Framework regulation entered into force
26 March 2024 Empowering Consumers for the Green Transition Directive Directive entered into force
25 July 2024 Corporate Sustainability Due Diligence Directive (CSDDD) Directive entered into force
2025 1 January 2025 Waste Framework Directive (WFD) Mandatory separate textile collection begins
19-20 February 2025 ESPR Ecodesign Forum First forum held
16 April 2025 ESPR Working Plan 2025-2030 Priority product groups, including textiles, were identified
Summer 2025 ESPR Consultations Stakeholder consultations on textile ecodesign requirements and the Digital Product Passports (DPPs) were held
10 July 2025 ESPR Implementing Act Consultation Consultation on reporting requirements for unsold consumer products closed.
11 August 2025 ESPR Delegated Act Consultation Consultation on exemptions to the destruction ban closed.
9 September 2025 Waste Framework Directive Revision Revision was adopted by the European Parliament.
16 October 2025 Waste Framework Directive Revision Revised directive entered into force.
November 2025 ESPR Ecodesign Forum Second forum held
December 2025 JRC Preparatory Study (Textiles) 3rd milestone published
2026 February 2026 ESPR Unsold Goods Acts Delegated + Implementing Acts adopted
May 2026 DPP Standards (CEN/CENELEC) Six of the eight horizontal European DPP standards (ENs) were published, establishing the core technical framework for the Digital Product Passport. Two additional standards remained under approval.
21 May 2026 Waste Shipment Regulation Most provisions began to apply, and the Digital Waste Shipment System (DIWASS) became mandatory
19 July 2026 ESPR - Unsold Goods Ban on destruction applies to large companies
19 July 2026 ESPR - DPP DPP Registry Implementing Regulation applies, and the DPP Registry becomes operational.
2026 (ongoing) ESPR - Textile Requirements Textile delegated acts under development
2027 February 2027 ESPR - Unsold goods Mandatory reporting format for unsold goods applies
June 2027 Waste Framework Directive Deadline for Member State transposition
Q1/Q2 2027 (expected) ESPR - Textile Requirements Textile Ecodesign Delegated Act expected.
Q3-Q4 2027 (expected) ESPR - DPP (Textiles) Textile DPP Delegated Act expected
2028 - ESPR - Textile Requirements Expected application of textile requirements after transition period.
April 2028 (expected) ESPR - Textile Requirements Producer cost obligations begin
2030 - ESPR - Unsold Goods Extends to medium enterprises

The timeline above highlights the rapid progression from high-level strategy (2022) to binding regulation (2024 onwards), followed by phased implementation and enforcement extending into the late 2020s.

In addition to the legislative timeline outlined above, a significant body of technical and analytical work is being developed to underpin the implementation of ESPR, particularly for priority sectors such as textiles.

The European Commission’s Joint Research Centre (JRC) is carrying out preparatory studies to help shape future rules for textiles under ESPR. This work looks at key areas such as product design, environmental impact, materials, and chemicals. It is being developed in stages, with each phase building a clearer picture of what future requirements for textiles may look like. These findings will feed into the Commission’s impact assessments and future regulations. Together, this work provides the foundation for how the six key components of ESPR will apply to clothing and textiles in practice:

The table below summarises the key stages and findings from the JRC preparatory studies.

JRC Preparatory Studies for Textiles: Key Milestones and Findings

Milestone Publication Date Purpose Key Points
1st Milestone - Scope, Market & Behaviour Analysis 23 March 2023 Define what products will be covered and understand how clothing is made, bought, used and disposed of. • Focus narrowed to clothing (textile apparel).
• Looked at where clothing is produced and sold.
• Examined how consumers buy, care for, repair and dispose of clothing.
• Identified priority areas such as durability, repair and recyclability.
2nd Milestone - Technical Feasibility & Baseline 18 December 2024 Understand how clothing performs today and identify areas where future requirements could improve sustainability. • Assessed how clothing is currently designed and manufactured.
• Examined durability, repairability, recyclability and chemicals.
• Identified best current practices and future technologies.
• Established the technical baseline for future ESPR requirements.
3rd Milestone - Base Case Analysis 15 December 2025 Assess how different design choices affect environmental impacts and future policy options. • Found that raw materials and manufacturing have the greatest environmental impact.
• Assessed potential requirements for durability, recycled content, recyclability and manufacturing impacts.
• Continued work on chemicals and product information.
• Identified areas needing further research before final requirements are developed.
4th Milestone - Policy Scenarios & Digital Product Passport Q3/Q4 2026 Assess how future policy options could be implemented and support the development of textile requirements under the ESPR. • Develops and assesses different policy scenarios.
• Evaluates environmental, economic and societal impacts.
• Continues development of future Digital Product Passport (DPP) requirements.
• Helps inform future ESPR delegated acts for textiles.

The following sections explore these regulatory developments in more detail.

Non-ESPR Related Regulations

In addition to ESPR, there are several other regulations that will impact on the fashion and clothing sector that need to be monitored.

Relevant standards

This section highlights various international, European, and industry-specific standards that provide guidance on quality, environmental management, resource efficiency, waste management, responsible sourcing, and transparency. This overview covers key standards shaping sustainable practices in the fashion and textile sector, including ISO environmental management systems, circular economy frameworks and textile-specific sustainability certifications. This section is divided into horizontal standards, which apply broadly across industries, and sector-specific standards, tailored to the unique sustainability challenges of the textile and fashion sector.

Sector Specific Standards:

Horizontal Standards:

Other Industry Standards:

More information

Textile Exchange: Textile Exchange is a global nonprofit organisation that provides resources and information on sustainable fibres and materials. Their website offers reports, standards, and guides on topics such as organic cotton, recycled polyester, and responsible wool production. Here is a link to their Circularity Companion Guide. Resources such as the Circularity Companion Guide can help SMEs begin integrating circularity into product development without requiring full system redesign.

The Ellen MacArthur Foundation: The Ellen MacArthur Foundation is a thought leader in the circular economy space, including textiles and fashion. Their reports and publications, such as the "A New Textiles Economy" series, offer insights into sustainable material selection and circular design principles.

WRAP and The Circular Design Working Group: The Circular Design Working Group is a collaborative initiative between WRAP (Waste and Resources Action Programme) and Textiles 2030 that develops guidance and resources on circular design for the textile and fashion sector. Its outputs include the Circular Design Toolkit, case studies and design guidance that support the application of circular design principles during product development. These resources may be particularly useful for UK-based SMEs.

ZDHC Manufacturing Restricted Substances List (MRSL): The ZDHC Foundation (Zero Discharge of Hazardous Chemicals) plays a pivotal role in the fashion and textile industries by promoting safer chemical management practices. It was established with the goal of eliminating the use of hazardous chemicals in the production process. The ZDHC’s approach includes developing tools like the Manufacturing Restricted Substances List (MRSL) and providing a platform for industry stakeholders to collaborate on sustainable chemical management practices. The MRSL is a critical tool in the fashion industry's push towards sustainability and sets forth strict guidelines on the chemical substances that can be used in the production and manufacturing of textiles, leather, and footwear. Its primary goal is to avoid the use of hazardous chemicals that could potentially harm workers, consumers, and the environment. The list specifies acceptable concentration limits for each chemical listed, ensuring that any chemical used in manufacturing processes is safe, controlled, and within the recommended limits. Compliance with the ZDHC MRSL is part of the broader commitment by brands and manufacturers to improve chemical management practices, promote worker safety, and reduce environmental impact.

Carbon Trust: The Carbon Trust is an international organisation focused on helping businesses, governments, and other organisations reduce their carbon emissions and become more resource-efficient. Their mission is to accelerate the move to a sustainable, low-carbon economy by providing specialist support to help organisations cut carbon emissions, save energy, and commercialize low-carbon technologies. The Trust offers advice, footprinting, and technology development services, along with certification and verification to standardize sustainability claims, thereby encouraging and guiding companies in their efforts to make real changes that benefit both the environment and their economic status.

Water Footprint Network: The Water Footprint Network (WFN) is a dynamic global network dedicated to promoting sustainable, fair, and efficient use of fresh water resources worldwide. Founded in response to the growing recognition of water scarcity issues, the WFN develops methods to calculate and report water footprints, helping businesses and governments to understand water use and reduce their water consumption. Their work includes providing tools and guidelines that assess water use across various products and processes, aiming to improve water management practices and support the creation of water stewardship standards.

World Resources Institute: The World Resources Institute (WRI) is a global research organisation that focuses on environmental sustainability and the well-being of people. WRI works to address urgent environmental challenges by providing insights, analysis, and practical solutions to governments, businesses, and civil society. The organisation conducts research and analysis on a wide range of topics, including climate change, water resources, forests, energy, food systems, and sustainable cities. WRI collaborates with partners around the world to develop innovative strategies and implement practical solutions that promote economic development while safeguarding natural resources and ecosystems.